Motor Connection with VFD, Delta or Wye?

For induction motors if you run the motor at a high flux level the winding flux magnetizing current has a significant third harmonic content that can flow around the Delta winding without appearing in the lines to the VFD.

This is good for the flux waveform but it is not seen by the VFD internal current sensors so you can over-flux and get high motor winding currents giving motor overheating with no indication in the VFD. So with Delta I recommend winding current sensors but this is extra complications.

With Wye all harmonics are seen by the inverter which stops over-heating but the inverter can not supply the third harmonics on a normal 3 wire design.
Motor Wye Delta Connection
I prefer to have a Wye connection in the case of getting a grounded neutral to have a clear path to ground for the high frequency noise of the inverter system regardless of the motor, but that may not be of concern to you if the other connections around the system are not noise sensitive then using a delta connection can save you on the cost of copper wire if you are running over a long distance from the VFD. Then you can ground the Shell of the Motor. We have to consider the motor design as well. Is the motor an inverter duty motor or a direct online motor? What voltages are the windings set for and does it have a wiring diagram for delta or a wye?

Let me describe one special case of motor connection.
It's a variant, how to get more mechanical power from the motor comparing to direct on-line operation.
Conditions:

  1. Mains supply to VFD is higher, then motor rated voltage
    (example: VFD's input 3x400 V, Motor is connected in Delta 3x230 V 50 Hz)
  2. Rated VFD output current not less than motor current in Delta connection.
  3. Set in VFD parameters motor data as follows:
    Motor rated voltage 400 V, Motor rated frequency 87 Hz.

Results:

  1. V/f line comes through rated motor point 230V 50 Hz to maximum point 400 V 87 Hz with correct ratio.
  2. Motor develop constant (rated) torque from low frequency to the maximum one on 87 Hz.
  3. According to formula Power = Torque * Rotational speed, on 87 Hz motor can provide mechanical power 1,7 times higher, comparing to the direct connection to the mains.
    (Ratio 87 / 50 Hz is equal to ratio 400 / 230 V, or square root of 3)

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Comments

1/9/2017 3:07 AM
Let me describe one special case of motor connection.
It's a variant, how to get more mechanical power from the motor comparing to direct on-line operation.
Conditions:
1. Mains supply to VFD is higher, then motor rated voltage
(example: VFD's input 3x400 V, Motor is connected in Delta 3x230 V 50 Hz)
2. Rated VFD output current not less than motor current in Delta connection.
3. Set in VFD parameters motor data as follows:
Motor rated voltage 400 V, Motor rated frequency 87 Hz.

Results:
1. V/f line comes through rated motor point 230 V 50 Hz to maximum point 400 V 87 Hz with correct ratio.
2. Motor develop constant (rated) torque from low frequency to the maximum
one on 87 Hz.
3. According to formula Power = Torque * Rotational speed,
on 87 Hz motor can provide mechanical power 1,7 times higher, comparing
to the direct connection to the mains.
(Ratio 87 / 50 Hz is equal to ratio 400 / 230 V, or square root of 3)
7/25/2017 8:42 AM
Hi,
I have some confusion here, since the motor is at delta connection and it's expecting 230 V, will it be any damage since we are supplying 400 V on it?
1/11/2018 8:59 AM
( the motor is at delta connection and it's expecting 230 V, will it be any damage since we are supplying 400 V on it?)

The 400 V is the input of the inverter not the motor. you parameter the drive with 230 v in rated motor volt parameter so it will not out more than that.
4/5/2018 12:57 AM
I have a 230v 3phase delta service feeding a 3phase Y 25hp Motor if I install a Vfd will it help with the wild leg I'm getting 90amps on the wild and 60 on the others sending it out on overload
11/23/2018 3:45 AM
I tried the connection. Well, what can I say? It's not working at all....
K. Juettner
7/20/2019 6:15 PM
Running the  50 Hz  motor at 87 Hz will cause overspeeding with motor and connected load at 73% higher speed reslting in 3 times centrifugal force and can cause damage and accident.
10/26/2019 9:42 AM
hello,
i have a 15kw motor with  6 terminals and i want to operate it threw VFD.
Please help me in wiring.
thanks
12/23/2019 12:12 AM
I want connection data for three speed motor 3 ph 400 volt CNC machine motor old made in 1950 model. This motor is controlled by the winding 3000, 950, and 600 rpm as for motor label. At present motor runs with two speeds but originally this have had 3 speeds CNC machine do not work some functions without three speeds. Motor is Sweden made no name who had made.
Please E male me as  <novus@slt ik>
7/28/2020 8:43 AM
if 25hp motor run in star delta starter 50hz and 25hp motor run in vfd 50hz which motor draw more power?